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Welcome to the world of 3D Printing

Welcome to the world of 3D Printing

3D printing or additive manufacturing is any of various processes of making a three – dimensional object from a 3D model or other electronic data source primarily through additive processes in which successive layers of material are laid down under computer control. A 3D printer is a type of industrial robot.

Additive Manufacturing technologies found applications starting in the 1980s in product development, data visualization, rapid prototyping, and specialized manufacturing. Their
expansion into production (job production, mass production, and distributed anufacturing) has been under development in the decades since.

A large number of additive processes are now available. They differ in the way layers are deposited to create parts and in the materials that can be used.

  • Some methods melt or soften material to produce the layers, e.g. selective laser melting (SLM).
  • Direct metal laser sintering (DMLS), the technology fuses metal powder into a solid part by melting it locally using the focused laser beam.
  • Selective laser sintering (SLS), uses a laser as the power source to sinter powdered material (typically metal), aiming the laser automatically at points in space
  • Fused deposition modelling (FDM), laying down material in layers; a plastic filament or metal wire is unwound from a coil and supplies material to produce a part.
  • Stereolithography (SLA) also known as optical fabrication, photo – solidification, solid free – form fabrication and solid imaging) producing models, prototypes,
  • patterns, and production parts up one layer at a time by curing a photo-reactive resin with a UV laser or another similar power source.
  • Laminated object manufacturing (LOM), layers of adhesive-coated paper, plastic, or metal laminates are successively glued together and cut to shape with a knife or laser cutter.
  • Each method has its own advantages and drawbacks, and some companies consequently offer a choice between powder and polymer for the material from which the object is built.

PLASTO is based on the FDM – Fused Deposition Modelling where the filament is fused thro heated extruders to form a layer of thickness as low as 0.05mm (50μ).

3D Printing is Revolutionizing product development

3D Printing is Revolutionizing product development

Companies large and small are using 3-D prototyping to push the boundaries of innovation

When Ford Motor shows off the latest version of its hybrid car at a show, its drive train and other key parts will be products of a new development process that’s taken hold across
Corporate America and the world.

Rather than using custom machine tools to build early prototypes of new parts, Ford is now using 3-D printing technology to design and test its engineers’ latest ideas. The new method allows product developers to have a prototype in their hands in as little as a week after they create a new design — compared with a previous wait time of three to four months. “We’re building more and more parts every day using this process,” says Harold Sears, a technical expert in rapid manufacturing at Ford’s design facility in Dearborn, Mich

While low-cost 3-D printing by consumers and small businesses looks like a market now poised for take off, large businesses have already embraced advanced versions of the technology. The result has been a significant improvement in the product development process across a wide range of industries, including the manufacturing of cars, consumer electronics, safety equipment and medical devices.

The process has done more than just save time and money. They say rapid prototyping using 3-D printing is producing more innovative, higher-quality products — from custom-fitted bicycle helmets and prosthetics to better-sounding ear buds and loudspeakers.

The proliferation of the technology is creating a growing industry based on 3-D printing, one that includes everything from businesses doing contract prototyping work to high-tech incubators teaching 3-D printing courses to individuals

– (source USA Today)

Carbon Associates uses 3D printing to make components

Carbon Associates uses 3D printing to make components

Carbon Associates, a leading environmental technology and consulting company has used the services of iKix 3D Prints to make prototype of mechanical component for validation and verification before making the real part.